What is Setup and Adjustments?

Setup and adjustments are essential processes in manufacturing that require precision and efficiency. During a setup, the equipment or machinery is prepared for a specific production run. This involves changing over the equipment from one product to another, ensuring that the correct tools and materials are available, and configuring the equipment for optimal performance. Adjustments, on the other hand, involve fine-tuning the machinery during a production run to ensure that it meets quality standards and specifications. Both setup and adjustments are critical to achieving high levels of productivity and ensuring that products meet customer expectations.

The time spent on setup and adjustments can have a significant impact on a company's bottom line. A prolonged setup can result in costly downtime, lost production time, and delays in meeting customer demands. Similarly, inadequate adjustments can lead to poor product quality, increased waste, and customer complaints. Therefore, it is crucial for manufacturers to develop efficient setup and adjustment procedures that minimize downtime and ensure high-quality products.

In conclusion, setup and adjustments are crucial components of the manufacturing process that impact production efficiency, quality, and customer satisfaction. By optimizing setup and adjustment procedures, manufacturers can reduce downtime, increase productivity, and improve the bottom line.

Setup and adjustments can be categorized as the time spent in an equipment scheduled for production is not operational due to a changeover or equipment adjustments. This also falls into the  planned downtime (stops) and is a kind of availability loss.